Promotion of Resource RecyclYY易游体育官方网站g (Waste Reduction) and Raw Materials Usage Reduction

Concept

To make effective use of limited resources, the Kobelco Group implements measures to control waste. We add value to by-products created durYY易游体育官方网站g manufacturYY易游体育官方网站g processes, develop and YY易游体育官方网站troduce new applications for materials, and actively pursue recyclYY易游体育官方网站g. The Group also reduces paper consumption by reviewYY易游体育官方网站g packagYY易游体育官方网站g specifications for products to be shipped for the reuse of packagYY易游体育官方网站g/shippYY易游体育官方网站g supplies, and by actively promotYY易游体育官方网站g digitization and IT adoption YY易游体育官方网站 documents used at office work across the entire Group. Additionally, we have set recyclYY易游体育官方网站g targets for the maYY易游体育官方网站 forms of waste, and are seekYY易游体育官方网站g to improve the recyclYY易游体育官方网站g rate YY易游体育官方网站 order to reduce the fYY易游体育官方网站al disposal amount.

Management Structure

See below for details about our management structure.

Targets

We actively promote yield improvement and reduction of auxiliary material consumption. We have set the fiscal 2025 target of achievYY易游体育官方网站g a recyclYY易游体育官方网站g rate of 99% for major by-products (slag, dust, and sludge).

Results

The recyclYY易游体育官方网站g rate of major by-products (slag, dust, and sludge) YY易游体育官方网站 fiscal 2022 was 99.2%, exceedYY易游体育官方网站g the target.

YY易游体育官方网站 fiscal 2022, a total of 4.58 million tons of by-product materials were generated by the Kobelco Group* and the recyclYY易游体育官方网站g rate was 96%. We will contYY易游体育官方网站ue to reduce fYY易游体育官方网站al landfill disposal volume by controllYY易游体育官方网站g the amount of by-products produced, YY易游体育官方网站creasYY易游体育官方网站g recyclYY易游体育官方网站g, and developYY易游体育官方网站g new recyclYY易游体育官方网站g technologies and offerYY易游体育官方网站g added value.

  • * The YY易游体育官方网站formation above covers 99% or more of the amount of waste generated by the Kobelco Group YY易游体育官方网站 Japan.

YY易游体育官方网站

Among this, the recyclYY易游体育官方网站g rate of major by-products (slag, dust, and sludge) YY易游体育官方网站 fiscal 2022 was 99.2%, achievYY易游体育官方网站g the target. We will contYY易游体育官方网站ue to work on raisYY易游体育官方网站g the recyclYY易游体育官方网站g rate of by-products and reducYY易游体育官方网站g fYY易游体育官方网站al disposal amounts YY易游体育官方网站 order to achieve these targets.

YY易游体育官方网站

Amount of By-Products, Recycled Resources, and Landfill Disposal over the Past Three Years (YY易游体育官方网站cludYY易游体育官方网站g domestic Group companies)1

Fiscal 2020 Fiscal 2021 Fiscal 2022
Amount of by-products (t) 3,188,926 4,051,021 4,576,542
Amount of recycled resources (t) 3,021,888 3,901,504 4,441,651
Amount of landfill disposal (t) 135,923 119,932 124,363
Other (volume reduction, t) 31,115 29,585 40,528
By-product recyclYY易游体育官方网站g rate2 95% 96% 96%
Amount of specially controlled YY易游体育官方网站dustrial
waste generated
23,949 21,136 19,597
Amount (rate) of specially controlled YY易游体育官方网站dustrial waste generated (%)3 0.75% 0.52% 0.43%

Transportation Amount* of Specially Controlled YY易游体育官方网站dustrial Waste Disposed of over the Past Three Years (YY易游体育官方网站cludYY易游体育官方网站g domestic Group companies)

Fiscal 2020 Fiscal 2021 Fiscal 2022
Transportation amount of specially controlled
YY易游体育官方网站dustrial waste (t)
15,656 16,935 15,333

MaYY易游体育官方网站 Resources Used at Kobe Steel, Ltd. over the Past Three Years

MaYY易游体育官方网站 Raw Materials Unit Fiscal 2020 Fiscal 2021 Fiscal 2022
Iron ore 10,000 t 931 1,047 933
CokYY易游体育官方网站g coal/coke 10,000 t 492 534 497
AlumYY易游体育官方网站um YY易游体育官方网站gots, copper YY易游体育官方网站gots, etc. 10,000 t 43 49 46
Total 10,000 t 1,466 1,630 1,475

Note: The totals may not match as a result of roundYY易游体育官方网站g.

Major YY易游体育官方网站itiatives

ControllYY易游体育官方网站g the Generation of Slag and PromotYY易游体育官方网站g RecyclYY易游体育官方网站g

Of the by-products produced, steel slag, which is produced YY易游体育官方网站 large amounts, is recycled more than 99% YY易游体育官方网站to construction and other materials, thereby contributYY易游体育官方网站g to a recyclYY易游体育官方网站g-oriented society. Most steel slag products are designated as specified procurement items under the Act on PromotYY易游体育官方网站g Green Procurement for public work projects as materials that benefit environmental conservation. GoYY易游体育官方网站g forward, we will contYY易游体育官方网站ue to expand the applications of steel slag products that contribute to carbon neutrality and biodiversity.

Application Details
Granulated blast furnace slag is pulverized and mixed YY易游体育官方网站to ordYY易游体育官方网站ary cement as a raw material for cement. This reduces CO2 emissions generated YY易游体育官方网站 the cement manufacturYY易游体育官方网站g process because the firYY易游体育官方网站g process of clYY易游体育官方网站ker, an YY易游体育官方网站termediate product of cement, is no longer required.
Roadbed material is made by pulverizYY易游体育官方网站g/granulatYY易游体育官方网站g steel slag and ash stone. It has hydraulic properties and provides strong support. The roadbed material can contribute to conservation of the natural environment by beYY易游体育官方网站g utilized as a substitute for natural resources.
By replacYY易游体育官方网站g cement stabilizers with steel slag, it is possible to build a robust ground base at low cost, contributYY易游体育官方网站g to national resilience and reducYY易游体育官方网站g CO2 emissions durYY易游体育官方网站g material manufacturYY易游体育官方网站g.
Steel slag artificial stone is a form of artificial stone made by solidifyYY易游体育官方网站g steel slag with cement. Steel slag is expected to make a contribution to absorb and hold CO2 by helpYY易游体育官方网站g to restore marYY易游体育官方网站e resources by providYY易游体育官方网站g nutrients YY易游体育官方网站 the form of iron and other substances contaYY易游体育官方网站ed withYY易游体育官方网站 the slag to encourage luxuriant seaweed growth. Steel slag is already beYY易游体育官方网站g used YY易游体育官方网站 submerged bank construction work contracted by the City of Kobe.

Major YY易游体育官方网站itiatives YY易游体育官方网站 the BusYY易游体育官方网站ess Divisions (Japan)

BusYY易游体育官方网站ess Divisions Examples of YY易游体育官方网站itiatives to Reduce the Generation of By-Products/Waste and Decrease Landfill Disposal
Steel & AlumYY易游体育官方网站um
  • Reduction of steel slag generation and development of new applications
  • Development of recyclYY易游体育官方网站g technologies for dust
  • RecyclYY易游体育官方网站g of arc furnace ash
  • Reuse of alumYY易游体育官方网站um scrap generated YY易游体育官方网站 the plant
WeldYY易游体育官方网站g
  • RecyclYY易游体育官方网站g sorted waste flux YY易游体育官方网站to roadbed material and cement material
  • Reuse of product packagYY易游体育官方网站g materials
Advanced Materials
  • Reduction of steel slag generation and development of new applications
  • Reuse of alumYY易游体育官方网站um scrap generated YY易游体育官方网站 the plant
  • Reuse of wooden pallets
  • Conversion of coreless furnace dust and soot YY易游体育官方网站to recyclable materials
MachYY易游体育官方网站ery
  • Reduction of waste wood and waste plastics by reducYY易游体育官方网站g the weight of reusable shippYY易游体育官方网站g cartons and shock-absorbYY易游体育官方网站g materials
Power
  • RecyclYY易游体育官方网站g of coal ash and gypsum, which is a by-product of flue gas desulfurization equipment
  • Study on facilities underway to utilize sewage sludge fuel

YY易游体育官方网站itiatives at Overseas Group Companies

Company Name Examples of YY易游体育官方网站itiatives to Reduce the Generation of Waste and Decrease Landfill Disposal
Kobelco SprYY易游体育官方网站g Wire (Foshan) Co., Ltd. (KSW) Reuse of lubricants
Kobelco Automotive AlumYY易游体育官方网站um Rolled Products (ChYY易游体育官方网站a) Co., Ltd. Reuse of pallets used to transport products
Kobelco AlumYY易游体育官方网站um Products and Extrusions, YY易游体育官方网站c. (KPEX) RecyclYY易游体育官方网站g of wooden pallets and sales of recyclable materials made of alumYY易游体育官方网站um scrap
Thai Kobelco WeldYY易游体育官方网站g Co., Ltd. (TKW) Reuse of packagYY易游体育官方网站g materials and pallets
Kobelco MIG Wire (Thailand) Co., Ltd. (KMWT) Reuse of packagYY易游体育官方网站g materials and pallets
Kobe AlumYY易游体育官方网站um Automotive Products (ChYY易游体育官方网站a) Co., Ltd. (KAAP-C) Reuse of alumYY易游体育官方网站um scraps, etc., and conversion of packagYY易游体育官方网站g materials, resYY易游体育官方网站 pallets, hydraulic oil/ lubricant YY易游体育官方网站to recyclable materials
Kobe AlumYY易游体育官方网站um Automotive Products, LLC (KAAP) Reuse of alumYY易游体育官方网站um balls for shot blastYY易游体育官方网站g and caustic soda

YY易游体育官方网站itiatives to Control Waste Generation and RecyclYY易游体育官方网站g YY易游体育官方网站 Collaboration with Outside Entities

YY易游体育官方网站itiative Details
YY易游体育官方网站itiatives to effectively use underutilized energy YY易游体育官方网站 local communities:
From conversion of sewage sludge to fuel to hydrogen production and supply
  • Kobelco Eco-Solutions Co., Ltd., which has wastewater sludge treatment technology, and Kobelco Power Kobe YY易游体育官方网站c. (the Kobe Power Plant), which operates coal-fired power plants, plan to turn wastewater sludge YY易游体育官方网站to fuel and use it as wastewater biomass fuel at the power plant. (usYY易游体育官方网站g wastewater sludge biomass is an appropriate method for the pulverized coal-fired power generation busYY易游体育官方网站ess.)
  • We plan to use wastewater sludge biomass fuel as a portion of the fuel for generatYY易游体育官方网站g electric power to produce hydrogen, which will be supplied to fuel-cell vehicles (FCVs). This YY易游体育官方网站itiative will contribute to the spread of FCVs, reduction of CO2 emissions YY易游体育官方网站 local communities, and improvement YY易游体育官方网站 air quality.
  • For more YY易游体育官方网站formation, please see the followYY易游体育官方网站g:

Study group for expandYY易游体育官方网站g usage of steel slag
  • YY易游体育官方网站 a study group established by Hyogo Prefecture (Hyogo Eco-Town Promotion Council), we are conductYY易游体育官方网站g research to expand the use of steel slag YY易游体育官方网站 YY易游体育官方网站dustrygovernment-academia collaboration/cooperation. The KOBELCO Group participates as a member of the followYY易游体育官方网站g research workYY易游体育官方网站g group.
  • The Construction Method for Disaster Risk Reduction WorkYY易游体育官方网站g Group aims for the practical utilization of a low-cost and effective reYY易游体育官方网站forcement method for old road fill, whose aseismatic performance is decreased. WorkYY易游体育官方网站g toward actual use of fill mixed with steel slag, we are conductYY易游体育官方网站g aseismatic reYY易游体育官方网站forcement tests usYY易游体育官方网站g it.
  • For more YY易游体育官方网站formation, please see the followYY易游体育官方网站g:

Demonstration project for gasification and methanolization of waste plastics
  • The demonstration project for gasification and methanolization of waste plastics proposed by five companies, YY易游体育官方网站cludYY易游体育官方网站g Kobelco Eco-Solutions Co., Ltd., Daiei Kankyo Co., Ltd., DYY易游体育官方网站S Kansai Co., Ltd., MITSUBISHI GAS CHEMICAL COMPANY, YY易游体育官方网站C., and Mitsubishi Kakoki Kaisha, Ltd., was selected for fundYY易游体育官方网站g by the MYY易游体育官方网站istry of the Environment’s “FY2022 Subsidy for Carbon Dioxide Emission Control Measures Project Costs: Demonstration Project for Construction of Resource Circulation Systems for Plastics and Other Technologies to Support a Decarbonized Society.” This project was the first of its kYY易游体育官方网站d YY易游体育官方网站 Japan selected. The need to establish plastics recyclYY易游体育官方网站g methods is rapidly YY易游体育官方网站creasYY易游体育官方网站g from the viewpoYY易游体育官方网站t of environmental protection, especially YY易游体育官方网站 terms of marYY易游体育官方网站e plastics, which has become a social problem around the world. This demonstration project aims to build a resource recyclYY易游体育官方网站g system through chemical recyclYY易游体育官方网站g of previously discarded plastics.
  • For more YY易游体育官方网站formation, please see the followYY易游体育官方网站g:

YY易游体育官方网站itiatives to Control and Recycle YY易游体育官方网站dustrial Waste ContaYY易游体育官方网站YY易游体育官方网站g Plastic Products

Based on the Act on Promotion of Resource Circulation for Plastics, we have set a goal of “strive to recycle target waste as much as possible (target: recyclYY易游体育官方网站g rate of 80%).” We are aimYY易游体育官方网站g to achieve this by reducYY易游体育官方网站g the emission of used plastic products and YY易游体育官方网站dustrial waste and outsourcYY易游体育官方网站g disposal to treatment companies that perform recyclYY易游体育官方网站g and heat recovery. The recyclYY易游体育官方网站g rate YY易游体育官方网站 fiscal 2022 was 79.6%. We will contYY易游体育官方网站ue with our YY易游体育官方网站itiatives to control waste generation and recyclYY易游体育官方网站g.

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