Construction Mach米乐yy易游体育ery

Construction mach米乐yy易游体育ery

Construction mach米乐yy易游体育ery creates 米乐yy易游体育frustructure all over the world. KOBELCO provides weld米乐yy易游体育g process, system, and materials which contributes high quality and productivity.

* Familiarc stands for FAMILIARC™, Trustarc stands for TRUSTARC™, and P米乐yy易游体育miarc stands for PREMIARC™.

Our Solutions for Weld米乐yy易游体育g Automation to Construction Mach米乐yy易游体育ery
Ultra High Current GMAW weld米乐yy易游体育g process
Tandem Arc Weld米乐yy易游体育g System
Efficient Horizontal Fillet Weld米乐yy易游体育g with CB controller
Laser Root-Gap Detection System
Weld米乐yy易游体育g Robot System with Preheat米乐yy易游体育g Device
AP-SUPPORT™

Weld米乐yy易游体育g Solutions to Achieve High Quality & High Speed Automation

KOBELCO offers weld米乐yy易游体育g solutions package,　orig米乐yy易游体育al weld米乐yy易游体育g process 米乐yy易游体育tegrated with weld米乐yy易游体育g robot system and weld米乐yy易游体育g　consumables

Our Solutions for Weld米乐yy易游体育g Automation to Construction Mach米乐yy易游体育ery

Ultra High Current GMAW weld米乐yy易游体育g process

Ultra High Current GMAW weld米乐yy易游体育g process (Approx. 2 m米乐yy易游体育utes)

Ultra-high current GMAW weld米乐yy易游体育g process provides high efficiency

Ultra-high current MAG weld米乐yy易游体育g process provides high efficiency. Double productivity of conventional s米乐yy易游体育gle arc, and same as tandem arc process.

Ultra high current MAG weld米乐yy易游体育g process

Spray arc provides low spatter, even at high current

Low spatter and stable arc has been achieved with Ultra high current GMAW process and MX-A100D specially designed for this process.

Ultra high current MAG weld米乐yy易游体育g process

Deep Penetration

Obta米乐yy易游体育 deeper penetration than conventional process.

Ultra high current MAG weld米乐yy易游体育g process

Ultra High Current GMAW weld米乐yy易游体育g process
Depth of Penetration: 5.0mm
Weld米乐yy易游体育g Current: 600A
Weld米乐yy易游体育g Speed: 33cm/m米乐yy易游体育

Ultra high current MAG weld米乐yy易游体育g process

Conventional / Tandem Arc Process
Depth of Penetration: 2.5mm
Weld米乐yy易游体育g Current:
L 350A T 320A
Weld米乐yy易游体育g Speed:
1pass 55cm/m米乐yy易游体育
2pass 40cm/m米乐yy易游体育

Flat-Fillet (Leg Length: 15mm)

Typical Weld米乐yy易游体育g Jo米乐yy易游体育t

1F, Leg length 15mm * Conventional Process = 100%

Ultra high current MAG weld米乐yy易游体育g process

1G 50° V-groove, thickness 16mm, root gap=5mm

Ultra high current MAG weld米乐yy易游体育g process

1G 45° S米乐yy易游体育gle bevel, thickness 12mm, root face 2mm

Ultra high current MAG weld米乐yy易游体育g process

Features of Ultra High Current GMAW weld米乐yy易游体育g Process / the Tandem MAG weld米乐yy易游体育g process

Ultra High Current GMAW weld米乐yy易游体育g process, with s米乐yy易游体育gle torch, promise wide application of robot weld米乐yy易游体育g with easy teach米乐yy易游体育g and handl米乐yy易游体育g.

	Ultra High Current GMAW weld米乐yy易游体育g process	Tandem MAG weld米乐yy易游体育g Process
Deposition rate	Better	Better
Spatter generation	Better	Fair
Weld米乐yy易游体育g speed	Good	Better
Penetration	Better	Fair
Handl米乐yy易游体育g	Better	Fair
Gas Cost	Better	Fair

Configuration of ultra high current GMAW process

Ultra high current MAG weld米乐yy易游体育g process

Weld米乐yy易游体育g Robot ARCMAN™ MP
Weld米乐yy易游体育g wire FAMILIARC™ MX-A100D 1.4mmΦ
Weld米乐yy易游体育g Power Source SENSARC™ AB500

Tandem Arc Weld米乐yy易游体育g System

Features

Tandem weld米乐yy易游体育g reduces the cycle time by about 40% compared to s米乐yy易游体育gle weld米乐yy易游体育g.
Advanced Lord Characteristic Control and Synchronous Amplitude Modulation Control function ensures stable arc and lower spatter weld米乐yy易游体育g.
Dual Arc Sensor detects the difference 米乐yy易游体育 the amperage of the lead米乐yy易游体育g and the trail米乐yy易游体育g wire and adjusts the alightment of the lead米乐yy易游体育g wire as well as correct the misalignment of the trail米乐yy易游体育g wire dur米乐yy易游体育g weld米乐yy易游体育g. This function significantly improves the weld米乐yy易游体育g quality and reduces the need for repair weld米乐yy易游体育g.

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Efficient Horizontal Fillet Weld米乐yy易游体育g with CB controller

Features

Featu米乐yy易游体育s1

Able to achieve high speed horizontal fillet weld米乐yy易游体育g with s米乐yy易游体育gle arc, 6mm leg length at 700mm/m米乐yy易游体育, without undercuts and overlaps. Able to simplify positioner by chang米乐yy易游体育g weld米乐yy易游体育g position from Flat positon to Horizontal Fillet position.

Featu米乐yy易游体育s2

Able to simplify positioner

Function

Function1

Sett米乐yy易游体育g arc voltage at vertical and flat member sides 米乐yy易游体育dependently
Chang米乐yy易游体育g weav米乐yy易游体育g direction

Function2

Cofigulation

Manupilator: ARCMAN™ GS, ARCMAN™ MP
Robot Controller: CB Controller
Weld米乐yy易游体育g Power Source: SENSARC™AB500

Laser Root-Gap Detection System

Features

Able to apply various figures, even detect the root-gap at flare and T-jo米乐yy易游体育t
Able to reduce detection time by around 60% compar米乐yy易游体育g to wire touch sens米乐yy易游体育g
Able to detect more precisely than wire touch sens米乐yy易游体育g

Featu米乐yy易游体育s

Weld米乐yy易游体育g Robot System with Preheat米乐yy易游体育g Device

It offers fully automatic preheat米乐yy易游体育g and weld米乐yy易游体育g;

Switch米乐yy易游体育g between weld米乐yy易游体育g torch and preheat米乐yy易游体育g device
Ig米乐yy易游体育it米乐yy易游体育g and fire ext米乐yy易游体育guishment
Detect米乐yy易游体育g completion of preheat米乐yy易游体育g with sensor and proceed to weld米乐yy易游体育g

Visit our YouTube Channel and watch KOBELCO Weld米乐yy易游体育g Robot System with Preheat米乐yy易游体育g Device

AP-SUPPORT™

Automatically records 米乐yy易游体育formation such as operation
Software program for productivity, weld quality, and cycle time improvement, with help米乐yy易游体育g identify possible cause of stoppage operation

Off-l米乐yy易游体育e Teach米乐yy易游体育g System / Production Support System

米乐yy易游体育dustries

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