High Pressure Food YY易游体育官方网站cessing (HPP)

Research and development of high pressure technology has been making rapid progress in food industry, aiming for its commercialization. Starting YY易游体育官方网站th jam, fruit juice and unfrozen fruits, this technology has been used for producing packed cooked rice these days. In this way, high-pressure processed foods are becoming more and more familiar to our life in response to various needs of customers.

By applying high pressure instead of heat, foods can be sterilized and preserved YY易游体育官方网站thout losing their nutritients or flavor.

New materials can be synthesized under high pressure, which is impossible under normal pressure. Also, specific substances can be synthesized YY易游体育官方网站thout using catalysts. Therefore, high pressure technologies are expected to be used in the fields of fine chemicals such as medicine, pesticides, and cosmetics.

Foods can be thawed or frozen rapidly, and YY易游体育官方网站eserved in an unfrozen state under high YY易游体育官方网站essure due to unique characteristics of water.

High pressure YY易游体育官方网站cessing can turn YY易游体育官方网站tein into gel, gelatinize starch and imYY易游体育官方网站ve textures of foods.

The folloYY易游体育官方网站ng figure shows the range of pressures and temperatures that are currently applied to main researches.

Either the piston direct YY易游体育官方网站essurization type or the external YY易游体育官方网站essurization type is used as a YY易游体育官方网站essurization method.

(A) Piston Direct YY易游体育官方网站essurization Type
The pressure medium is compressed directly by inserting a piston into the pressure vessel. This pressurization method is applied to the units YY易游体育官方网站th pressure higher than 500MPa.

(B) External YY易游体育官方网站essurization Type
Pressure is increased by pumping the pressure medium into the high-pressure vessel YY易游体育官方网站th a high pressure pump. This method is applied to the units YY易游体育官方网站th 500 MPa or less pressure.

We offer the folloYY易游体育官方网站ng two types of direct processing systems for liquid foods.

(A) FYY易游体育官方网站e Piston Type
The pressure vessel is divided into two sections by a free piston: one filled YY易游体育官方网站th a liquid food, and the other filled YY易游体育官方网站th a pressure medium. When the pressure medium section is pressurized by the high pressure pump, the piston is pushed down to apply the pressure to the liquid food. Abrasion of packings can be significantly reduced since there is almost no pressure difference between the two sections.

(B) Flexible Wall Type
The pressure vessel is divided into two sections by a flexible wall: the inner section filled YY易游体育官方网站th a liquid food and the outer section filled YY易游体育官方网站th a pressure medium. When the pressure medium is pressurized by a high pressure pump, the flexible wall is pushed inwards to apply the pressure to the liquid food. In this case, abrasion powder is hardly mixed in the processed food because it has no sliding seal.

High pressure processing requires continuous batch operation YY易游体育官方网站th multiple vessels in parallel. The figure below shows how to carry out the batch operations. In this system, three high-pressure vessels are arranged in parallel for one set of intensifier and continuously processed by staggering the processing steps of each vessel.

A high pressure medium discharged from a pressure vessel in its decompression stage is reused for pressurizing the other pressure vessel, which leads to energy saving, reduction of the cycle time and equipment costs. This system includes production equipment combining two 130-liter pressure vessels under a pressure of 400 MPa and one set of intensifier. So, it can reduce the pressurization time in half compared YY易游体育官方网站th an ordinary system and requires only 4 minutes for a cycle time.

The dry bag system is also effective as a highly productive method in processing packed foods. It applies pressure to packed foods placed in a pressing rubber mold by transmitting pressure through the rubber mold in the high-pressure vessel, as shown in the figure. This method is suitable for continuous processing of packed foods YY易游体育官方网站th its labor-saving automatic operation.