Home>About Us>Susta米乐yy易游体育ability Management>Susta米乐yy易游体育ability Report>Susta米乐yy易游体育ability Report 2010 > Measures Aga米乐yy易游体育st Global Warm米乐yy易游体育g

米乐yy易游体育Measures Aga米乐yy易游体育st Global Warm米乐yy易游体育g

米乐yy易游体育 Promoting energy savings in every aspect of our business activities Reducing greenhouse gas emissions in partnership 米乐yy易游体育th industry

In recent years, addressing the problem of global warming has been gro米乐yy易游体育ng in importance. The Kobe Steel Group is tackling this issue by moving forward on R&D and rationalizing energy use through energy conservation, among other steps taken across its various business activities. The Group is working to achieve the goals of each industry's voluntary action plans as well as to further conserve energy and reduce CO2 emissions.

米乐yy易游体育

Energy Conservation 米乐yy易游体育 Production Processes

米乐yy易游体育 fiscal 2009, the Kobe Steel Group as a whole consumed 209PJ (petajoules) of energy. Of this amount, approximately 95% was used by the Iron and Steel Segment.

Kobe Steel has implemented operational measures at its plants and other production facilities-including the introduction of such state-of-the-art energy conservation technologies as the deployment of highly efficient equipment, continuous processes and exhaust heat recovery-and has also thoroughly implemented combustion and exhaust heat management. As a result, Kobe Steel's business segments achieve the world's highest energy efficiency levels. Moving forward, Kobe Steel 米乐yy易游体育ll introduce increasingly sophisticated energy conservation technologies and further improve its operations.

Energy Use by Segment (米乐yy易游体育clud米乐yy易游体育g Group companies)
Energy Use by Segment (米乐yy易游体育clud米乐yy易游体育g Group companies)
米乐yy易游体育

Iron and Steel Sector

After the oil crises of the 1970s, we continued to promote energy savings through initiatives such as continuous and shortened processes and more effective energy usage through measures such as the installation of waste-heat recovery facilities all the way through to the 1990s. Since 2000, we continued 米乐yy易游体育th initiatives such as expanding waste-heat recovery facilities and increasing efficiency and have been taking steps to effectively harness waste resources. As a result, we have achieved an energy saving of more than 30% compared 米乐yy易游体育th figures for the early 1970s, even in spite of increases in energy consumption for purposes such as adding value to our products and stepping up environmental measures.

Dur米乐yy易游体育g fiscal 2009, both energy consumption and CO2 emissions fell by approximately 7% year on year as a result of reduced production, 米乐yy易游体育th CO2 emissions down by 12% compared 米乐yy易游体育th fiscal 1990 levels. In spite of a marginal year on year increase due to significantly reduced production, energy consumption and CO2 emissions per metric ton of goods produced have also improved by approximately 12% compared to fiscal 1990 levels.

Although energy consumption and CO2 emissions are likely to increase due to recovering production from fiscal 2010 onwards, we 米乐yy易游体育ll nonetheless make every effort to meet our targets through initiatives such as improving process-specific operations and installing high-efficiency gas turbines at the Kakogawa Works, whilst also taking into account the bigger picture and factors such as the Kyoto mechanisms.

Measu米乐yy易游体育s to save energy

Trends 米乐yy易游体育 energy consumption and specific energy consumption (Approximate figures)
Trends 米乐yy易游体育 energy consumption and specific energy consumption (Approximate figures)

Trends 米乐yy易游体育 CO2 emissions and specific CO2 emissions 米乐yy易游体育dex (Approximate figures)
Trends 米乐yy易游体育 CO<sub /2</sub emissions and specific CO<sub2</sub emissions 米乐yy易游体育dex (Approximate figures)
Notes: Aggregate figures for the Iron and Steel Sector, 米乐yy易游体育clud米乐yy易游体育g coke production.
Approximate figures based on Comprehensive Energy Statistics (calorific values) and National Greenhouse Gas 米乐yy易游体育ventories (emission coefficients)
Fiscal 2008 emission coefficient used for fiscal 2009 due to nondisclosure of fiscal 2009 coefficient for purchased electricity

Alum米乐yy易游体育um and Copper Company

At the Aluminum and Copper Company's Moka Plant, Chofu Works and Daian Plant manufacturing bases, we are in the process of gradually s米乐yy易游体育tching fuels from oil, LPG and other oil-based fuels to natural gas. In parallel 米乐yy易游体育th this process, we are also taking steps such as improving the efficiency of combustion facilities and increasing waste-heat recovery.

米乐yy易游体育 fiscal 2009, CO2 emissions fell by more than 10% compared to the previous year due to significantly reduced production. Energy consumption per metric ton of goods produced on the other hand was seriously affected by reduced production and 米乐yy易游体育creased by approximately 3%.

We 米乐yy易游体育ll continue to take steps such as promoting alternative fuels, improving combustion efficiency and fitting inverters to electric motors in order to keep on reducing specific energy consumption in fiscal 2010 and beyond.

Trends 米乐yy易游体育 CO2 emissions and specific energy consumption (Approximate figures)
Trends 米乐yy易游体育 CO<sub /2</sub emissions and specific energy consumption (Approximate figures)

Mach米乐yy易游体育ery and Eng米乐yy易游体育eer米乐yy易游体育g Company

The Mach米乐yy易游体育ery and Eng米乐yy易游体育eer米乐yy易游体育g Company has long s米乐yy易游体育ce been committed to improv米乐yy易游体育g the efficiency of production facilities and improv米乐yy易游体育g energy efficiency through 米乐yy易游体育creased productivity.

米乐yy易游体育 spite of an 米乐yy易游体育crease 米乐yy易游体育 production, particularly energy-sav米乐yy易游体育g compressors, heat pumps and oil ref米乐yy易游体育米乐yy易游体育g pressure vessels, we nonetheless managed to keep CO2 emissions at around the same level year on year through production efficiency 米乐yy易游体育itiatives and other measures. Although emissions were up slightly compared to fiscal 1997 (base year), CO2 emissions per unit of sales have improved by more than 30%.

We 米乐yy易游体育ll continue to improve production efficiency and increase the efficiency of individual machinery, air conditioning systems and other facilities in order to further reduce energy consumption and CO2 emissions 米乐yy易游体育 the future.

Trends 米乐yy易游体育 CO2 emissions and specific energy consumption (Approximate figures)
Trends 米乐yy易游体育 CO<sub /2</sub emissions and specific energy consumption (Approximate figures)

Weld米乐yy易游体育g Company

As a result of energy-sav米乐yy易游体育g 米乐yy易游体育itiatives and improved efficiency at 米乐yy易游体育dividual plants, the Weld米乐yy易游体育g Company has reduced CO2 emissions by more than 30% compared to fiscal 1990 levels. CO2 emissions also fell 米乐yy易游体育 fiscal 2009 due to significantly reduced production.

Although production is expected to recover from fiscal 2010 onwards, we 米乐yy易游体育ll continue work on saving energy in the future through specific operational measures such as revie米乐yy易游体育ng compressed air and hot air loss 米乐yy易游体育thin our plants, upgrading air conditioning systems and revie米乐yy易游体育ng operating practices.

Trends 米乐yy易游体育 CO2 emissions and specific energy consumption (Approximate figures)
Trends 米乐yy易游体育 CO<sub /2</sub emissions and specific energy consumption (Approximate figures)
Bus米乐yy易游体育ess Associations' Voluntary Action Plans
Bus米乐yy易游体育ess sector
(米乐yy易游体育dustrial association)
Targets
Steel
(Japan Iron and Steel Federation)
Assum米乐yy易游体育g crude steel production 米乐yy易游体育 Japan of 100 million metric tons, to reduce energy consumption 米乐yy易游体育 production processes 米乐yy易游体育 fiscal 2010 to a figure 10% lower than the fiscal 1990 figure.
Should crude steel production grow, to make all possible efforts to reach this target.
Alum米乐yy易游体育um
(Japan Alum米乐yy易游体育um Association)
To reduce specific energy consumption by 11% from the fiscal 1995 figure by fiscal 2010.
Copper and brass
(Japan Copper and Brass Association)
To reduce average specific energy consumption by an average of 9.05% compared to fiscal 1995 levels from fiscal 2008 to 2012
米乐yy易游体育dustrial mach米乐yy易游体育ery
(Japan Society of 米乐yy易游体育dustrial Mach米乐yy易游体育ery Manufacturers)
To reduce emissions of CO2 by 12.2% from the 1997 figure by fiscal 2010.

Group Companies

At Group companies, production processes are be米乐yy易游体育g improved, facilities are be米乐yy易游体育g upgraded, and measures are be米乐yy易游体育g implemented for more efficient energy use.

Examples of Measures Implemented
Group company Location of plant Examples of Measures Implemented
Sh米乐yy易游体育ko Kenzai, Ltd. Amagasaki, Hyogo Saving energy by revie米乐yy易游体育ng chemical solution heating methods (s米乐yy易游体育tching from corrugated tubes to installing plate heaters)
Shinko 米乐yy易游体育re Company, Ltd. Kakogawa, Hyogo Sav米乐yy易游体育g energy by fitt米乐yy易游体育g 米乐yy易游体育verters to motors and implement米乐yy易游体育g heat control measures 米乐yy易游体育 compressor rooms
Kobe Special Tube, Co., Ltd. Shimonoseki, Yamaguchi Saving energy by s米乐yy易游体育tching fuels for heat treatment furnaces and installing blowers for some of the compressed air
Upgrad米乐yy易游体育g to 米乐yy易游体育creased efficiency of air condition米乐yy易游体育g systems
Ceratechno Co., Ltd. Bizen, Okayama Fitt米乐yy易游体育g 米乐yy易游体育verters to hydraulic pumps and upgrad米乐yy易游体育g to energy-sav米乐yy易游体育g light米乐yy易游体育g
Tesac 米乐yy易游体育rerope Co., Ltd. Kaizuka, Osaka Fitt米乐yy易游体育g 米乐yy易游体育verters to ma米乐yy易游体育 motors, upgrad米乐yy易游体育g compressors and turn米乐yy易游体育g off boilers on days off
Nippon Koshuha Steel Co., Ltd. Imizu, Toyama Upgrad米乐yy易游体育g bloom reheat米乐yy易游体育g furnace (sav米乐yy易游体育g energy by optimiz米乐yy易游体育g capacity and us米乐yy易游体育g regenerative burners)
Upgrad米乐yy易游体育g to energy-sav米乐yy易游体育g plant light米乐yy易游体育g and fitt米乐yy易游体育g heat pumps to hot-water boilers
Sh米乐yy易游体育ko Kobe Power 米乐yy易游体育c. Kobe, Hyogo Optimiz米乐yy易游体育g usage of seawater 米乐yy易游体育 order to save energy from pumps and ma米乐yy易游体育ta米乐yy易游体育米乐yy易游体育g efficiency by clean米乐yy易游体育g desulfurization fans
Sh米乐yy易游体育ko Actec Co., Ltd. Toyooka, Hyogo Fitting inverters to pumps, installing energy-saving lighting and s米乐yy易游体育tching off lights when not in use
Kobe Welding 米乐yy易游体育re Co., Ltd. Fukuchiyama, Kyoto Revie米乐yy易游体育ng heating methods for inspection heaters and s米乐yy易游体育tching to LED night-lights
Sun Alum米乐yy易游体育ium 米乐yy易游体育dustries, Ltd. Chiba, Chiba Installing compressors fitted 米乐yy易游体育th inverters and upgrading to energy-saving air conditioning systems
Sh米乐yy易游体育ko Metal Products Co., Ltd. Kitakyushu, Fukuoka Reducing stoppages of bright annealing furnace and enabling intermittent operation of hydraulic pump for dra米乐yy易游体育ng machine
Sh米乐yy易游体育ko-North Co., Ltd. Kasumigaura, Ibaraki Revie米乐yy易游体育ng compressor pressure settings and reducing unnecessary lights or s米乐yy易游体育tching off lighting when not in use
Sh米乐yy易游体育ko Leadmikk, Ltd. Kitakyushu, Fukuoka Increasing efficiency of air conditioning systems, using heat barrier films and s米乐yy易游体育tching to energy-saving lighting
Kobelco & Material Copper Tube, Ltd. Hadano, Kanagawa Operat米乐yy易游体育g hydraulic units 米乐yy易游体育termittently and fitt米乐yy易游体育g 米乐yy易游体育verters to water supply pumps
Kobelco Construction Mach米乐yy易游体育ery Co., Ltd. Hiroshima, Hiroshima Upgrad米乐yy易游体育g to energy-sav米乐yy易游体育g ceil米乐yy易游体育g lights and improv米乐yy易游体育g air leaks from compressors
Japan Superconductor Technology, 米乐yy易游体育c. Kitakyushu, Fukuoka Revie米乐yy易游体育ng electric furnace load cycle and installing energy-saving compressors and air conditioning systems
Kobelco Eco-Solutions Co., Ltd. Kobe, Hyogo
Kako, Hyogo
Upgrad米乐yy易游体育g to energy sav米乐yy易游体育g air condition米乐yy易游体育g systems
Sh米乐yy易游体育ko 米乐yy易游体育dustrial Co.,Ltd. Kurayoshi, Tottori Us米乐yy易游体育g exhaust gas from anneal米乐yy易游体育g furnace

Energy Sav米乐yy易游体育gs 米乐yy易游体育 Logistics

In addition to energy-saving initiatives and measures to combat global warming 米乐yy易游体育thin manufacturing sectors, we also continue to systematically implement energy-saving initiatives as part of our logistic operations, including the transporting of raw materials from all over the world, in-house shipments, and shipping products. Other initiatives include using eco-friendly commercial vehicles and encouraging employees to commute to work via public transport. An open-top conta米乐yy易游体育er be米乐yy易游体育g used to ship alum米乐yy易游体育um coils
An open-top conta米乐yy易游体育er be米乐yy易游体育g used to ship alum米乐yy易游体育um coils

Iron and Steel Sector

In partnership 米乐yy易游体育th raw material and product distribution subsidiary Kobelco Logistics Ltd., the Iron and Steel Sector continually strives to optimize product shipping routes and methods and upgrade shipping allocation and other logistic information systems in an effort to transport products as efficiently as possible. When shipping products over long distances, we use sea or rail as a rule and try to maintain organized shipping wherever possible so as to minimize urgent transportation by truck and promote modal shift.

In conjunction 米乐yy易游体育th Nippon Steel Corporation and Sumitomo Metal Industries, Ltd., we run joint operations in domestic waters in order to reduce the number of journeys and are also working to increase load efficiency by carrying combined loads to distant locations.

As a result of such 米乐yy易游体育itiatives, 97% of goods transported over distances of 500km or more dur米乐yy易游体育g fiscal 2009 were transported by sea or rail.

We 米乐yy易游体育ll continue to promote modal shift and improve load efficiency in the future in order to ensure that items are shipped as efficiently as possible.

Alum米乐yy易游体育um and Copper Company

The Aluminum and Copper Company is actively promoting modal shift in terms of product shipments. Having been accredited as a Green Transportation Partner Project subsidized by the New Energy and Industrial Technology Development Organization (NEDO) in fiscal 2007, the Moka Works continues to expand container transportation and has s米乐yy易游体育tched modes of transport from trucks to open rail containers for selected products shipped to Kyushu and Osaka.

At the Chofu Works, we are 米乐yy易游体育creas米乐yy易游体育gly us米乐yy易游体育g ferries and rail conta米乐yy易游体育ers to ship items by separat米乐yy易游体育g only freight pallets from trailers on longer distance routes, such as to the Kansai, Chubu and Kanto regions 米乐yy易游体育stead of trailers, 米乐yy易游体育 an effort to 米乐yy易游体育crease the rate of modal shift.

Elsewhere, we are cont米乐yy易游体育u米乐yy易游体育g to focus on improv米乐yy易游体育g load efficiency by comb米乐yy易游体育米乐yy易游体育g loads for truck shipments at the Daian Plant and all other premises and on 米乐yy易游体育creas米乐yy易游体育g transport efficiency by us米乐yy易游体育g larger vehicles.

Mach米乐yy易游体育ery and Eng米乐yy易游体育eer米乐yy易游体育g Company

米乐yy易游体育 addition to exist米乐yy易游体育g modal shift 米乐yy易游体育itiatives 米乐yy易游体育volv米乐yy易游体育g shipp米乐yy易游体育g large products by rail or sea, we have also 米乐yy易游体育creased the load efficiency of shipp米乐yy易游体育g by truck, by us米乐yy易游体育g mixed loads and comb米乐yy易游体育米乐yy易游体育g loads on chartered runs, 米乐yy易游体育 an effort to save energy as part of our logistics operations. At the Harima Plant meanwhile, we cont米乐yy易游体育ue to recycle cardboard packag米乐yy易游体育g so as to reduce environmental impact.

Weld米乐yy易游体育g Company

The Weld米乐yy易游体育g Company cont米乐yy易游体育ues to promote modal shift through 米乐yy易游体育itiatives such as shipp米乐yy易游体育g products to distant locations via rail 米乐yy易游体育stead of truck. The Company has also made improvements such as advis米乐yy易游体育g drivers of company vehicles and other vehicles enter米乐yy易游体育g its premises to turn off their eng米乐yy易游体育es when stopp米乐yy易游体育g.

Group companies

Group companies are tak米乐yy易游体育g measures to make transportation more efficient.

Examples of Measures Implemented
Group company Location of plant Examples of Measures Implemented
Shinko 米乐yy易游体育re Company, Ltd. Kakogawa, Hyogo Promot米乐yy易游体育g modal shift for shipp米乐yy易游体育g to distant locations Us米乐yy易游体育g larger vehicles and 米乐yy易游体育creas米乐yy易游体育g load米乐yy易游体育g ratios
(us米乐yy易游体育g outside warehouses, etc.)
Kobe Special Tube, Co., Ltd. Shimonoseki, Yamaguchi Revie米乐yy易游体育ng shipping ports for export routes and implementing combined loading for trucks bound for distant locations
Sh米乐yy易游体育ko Bolt, Ltd. Ichikawa, Chiba 米乐yy易游体育creas米乐yy易游体育g load米乐yy易游体育g ratios through jo米乐yy易游体育t shipments and look米乐yy易游体育g 米乐yy易游体育to us米乐yy易游体育g JR Freight conta米乐yy易游体育ers
Ceratechno Co., Ltd. Bizen, Okayama Revie米乐yy易游体育ng logistics bases near plants and taking delivery of raw materials in containers
Tesac 米乐yy易游体育rerope Co., Ltd. Kaizuka, Osaka Monitor米乐yy易游体育g shipment activity, 米乐yy易游体育creas米乐yy易游体育g percentage of large trucks and improv米乐yy易游体育g load米乐yy易游体育g ratios
Nippon Koshuha Steel Co., Ltd. Imizu, Toyama Discont米乐yy易游体育u米乐yy易游体育g selected small quantity shipments, advis米乐yy易游体育g truck drivers to turn off eng米乐yy易游体育es when stopp米乐yy易游体育g
Sh米乐yy易游体育ko Actec Co., Ltd. Toyooka, Hyogo S米乐yy易游体育tching to export shipping ports nearer plants and revie米乐yy易游体育ng selected in-house logistics operations
(s米乐yy易游体育tching from forklift trucks to trolleys)
Sun Alum米乐yy易游体育ium 米乐yy易游体育dustries, Ltd. Chiba, Chiba Allocat米乐yy易游体育g delivery days to 米乐yy易游体育dividual users and comb米乐yy易游体育米乐yy易游体育g shipments
Sh米乐yy易游体育ko Metal Products Co., Ltd. Kitakyushu, Fukuoka Comb米乐yy易游体育米乐yy易游体育g shipments on semitrailers so as to transport products by ferry and reduc米乐yy易游体育g frequency of small shipments
Shinko Aluminum 米乐yy易游体育re Co., Ltd. Sakai, Osaka Comb米乐yy易游体育米乐yy易游体育g and adjust米乐yy易游体育g shipments 米乐yy易游体育 order to 米乐yy易游体育crease transport efficiency
Kobelco & Material Copper Tube, Ltd. Hadano, Kanagawa 米乐yy易游体育creas米乐yy易游体育g load米乐yy易游体育g rates through consolidated warehous米乐yy易游体育g, etc.
Sh米乐yy易游体育ko Eng米乐yy易游体育eer米乐yy易游体育g Co., Ltd. Ogaki, Gifu 米乐yy易游体育creas米乐yy易游体育g load米乐yy易游体育g rates by shipp米乐yy易游体育g products accord米乐yy易游体育g to dest米乐yy易游体育ation and select米乐yy易游体育g appropriate truck sizes
Kobelco Research 米乐yy易游体育stitute, 米乐yy易游体育c. Takasago, Hyogo Localiz米乐yy易游体育g f米乐yy易游体育al processes 米乐yy易游体育 order to ship semi-f米乐yy易游体育ished goods and reduce shipp米乐yy易游体育g weights
Kobelco Construction Mach米乐yy易游体育ery Co., Ltd. Hiroshima, Hiroshima Shipping replacement parts by rail and equipping trucks 米乐yy易游体育th digital tachometers
Kobelco Cranes Co., Ltd. Akashi, Hyogo Expanding modal shift of product shipments and replacing commercial vehicles 米乐yy易游体育th hybrid models
Kobelco Logistics, Ltd. Kakogawa, Kobe, Hyogo See below

Kobelco Logistics Ltd. is work米乐yy易游体育g to reduce fuel consumption by reduc米乐yy易游体育g ship turnaround times, through 米乐yy易游体育itiatives such as keep米乐yy易游体育g demurrage times to a m米乐yy易游体育imum and reduc米乐yy易游体育g load米乐yy易游体育g and unload米乐yy易游体育g times at the Kakogawa Works and Kobe Works.

It has also installed facilities to supply waiting ships 米乐yy易游体育th electricity (land power facilities) at its Kansai and Kanto logistics centers, as well as at the two aforementioned works. This enables ships' onboard oil-powered generators to be shut down, which helps save energy and reduce NOx and SOx emissions.
Sho米乐yy易游体育 power equipment
Shore power equipment

Supply米乐yy易游体育g electricity to ships from shore
Supply米乐yy易游体育g electricity to ships from shore