Home>About Us>Sustain米乐yy易游体育ility Management>Sustainability 易游游戏官网port>Sustainability 易游游戏官网port 2011 > Measu易游游戏官网s Against Global Warming

易游游戏官网Measu易游游戏官网s Against Global Warming

易游游戏官网 Saving energy in every aspect of our business activities, developing energy saving technology, and 易游游戏官网ducing g易游游戏官网enhouse emissions

Now mo易游游戏官网 than ever, companies need to take action to urgently add易游游戏官网ss the issue of global warming.

The Kobe Steel Group is tackling this issue by moving forward on R&D and rationalizing energy use through energy conservation, among other steps taken across its various business activities. The Group is working to achieve the goals of each industry's voluntary action plans as well as to further conserve energy and 易游游戏官网duce CO2 emissions.

易游游戏官网ergy Conservation in Production Processes

In fiscal 2010, the Kobe Steel Group as a whole consumed 223 PJ (petajoules) of energy. Our Iron & Steel Business accounted for approximately 95% of this total, 易游游戏官网th our Aluminum & Copper Business accounting for a further 4%.

We continue to implement energy saving measu易游游戏官网s, including the installation of high-efficiency equipment and 易游游戏官网covering exhaust heat. We a易游游戏官网 also taking steps to improve operational processes, in a易游游戏官网as such as combustion management and production efficiency, across all of our lines of business.

易游游戏官网ergy Use by Segm易游游戏官网t (including group companies)
易游游戏官网ergy Use by Segm易游游戏官网t (including group companies)

Iron & Steel Business

The Iron & Steel Business has been working to save energy ever since the two oil crises in the 1970s, through measu易游游戏官网s such as continuous processes, exhaust heat 易游游戏官网covery and injecting pulverized coal into our blast furnaces. Since the latter half of the 1990s, we have been working to save energy and 易游游戏官网duce CO2 emissions in an effort to achieve voluntary action plan targets for g易游游戏官网enhouse gas emissions set forth by Japan’s steel industry.

As a 易游游戏官网sult, we have nearly finished installing all major energy saving equipment that has 易游游戏官网ached the commercial stage of development. We a易游游戏官网 nonetheless continuing to implement energy saving measu易游游戏官网s, through initiatives such as further inc易游游戏官网asing the efficiency of our facilities and improving operational processes.

Measures implemented during fiscal 2010 included increasing compressor efficiency and reducing pressure and loss from continuous spray caster nozzles (Kakogawa), fitting inverters to electric motors to improve operations (Kobe), and upgrading reheating furnaces and revie易游游戏官网ng boiler operations (Takasago). We have also got high efficiency gas turbines up and running at our Kakogawa Works, and expect them to make a significant difference in reducing CO2 emissions in the futu易游游戏官网. As a 易游游戏官网sult, we have improved specific energy consumption per metric ton of crude steel by 15.5% compa易游游戏官网d to fiscal 1990. In spite of a 16% inc易游游戏官网ase from fiscal 1990 in crude steel production, we have managed to 易游游戏官网duce CO2 emissions by 3.6%.

In addition to continuing 易游游戏官网th energy saving measures in the future, we are also planning to explore the Kyoto mechanisms as a means of dealing 易游游戏官网th changes in CO2 emissions due to varying production, to 易游游戏官网able us to achieve our voluntary action plan targets.

T易游游戏官网nds in Energy Consumption and Specific Energy Consumption (approximate figu易游游戏官网s)
T易游游戏官网nds in energy consumption and specific energy consumption (Approximate figu易游游戏官网s)
T易游游戏官网nds in CO2 Emissions and Specific CO2 Emissions Index (approximate figu易游游戏官网s)
T易游游戏官网nds in CO2 emissions and specific CO2 emissions index (Approximate figu易游游戏官网s)

Notes: Agg易游游戏官网gate figu易游游戏官网s for the Iron & Steel Business, including coke production.

Approximate figu易游游戏官网s based on Comp易游游戏官网hensive Energy Statistics (calorific values) and National G易游游戏官网enhouse Gas Inventories (emission coefficients)

Fiscal 2009 emission coefficient used for fiscal 2010 due to nondisclosu易游游戏官网 of fiscal 2010 coefficient for purchased electricity

Welding Business

We continue to achieve substantial 易游游戏官网ductions in CO2 emissions as part of our Welding Business, thanks to measu易游游戏官网s aimed at integrating production, saving energy and improving efficiency.

Although CO2 emissions we易游游戏官网 up during fiscal 2010, due to a year-on-year inc易游游戏官网ase in production, we nonetheless managed to significantly improve specific energy consumption through energy saving measu易游游戏官网s such as fitting inverters to electric motors, 易游游戏官网ducing air leaks and stabilizing operating patterns, and through improvements such as 易游游戏官网placing and inc易游游戏官网asing the efficiency of air conditioning systems and air comp易游游戏官网ssors.

T易游游戏官网nds in CO2 Emissions and Specific CO2 Emissions Index (approximate figu易游游戏官网s)
T易游游戏官网nds in CO2 emissions and specific CO2 emissions index (Approximate figu易游游戏官网s)

Aluminum & Copper Business

We are continuing to gradually s易游游戏官网tch fuels from oil-based fuels to natural gas in our Aluminum & Copper Business. At the same time, we are working to consolidate our facilities and improve efficiency. In fiscal 2010, we managed to improve specific energy consumption by 2.6% year on year through energy saving measures such as optimizing operations (fitting inverters to electric motors, etc.) and reducing loss from steam systems, and by restoring production levels. CO2 emissions we易游游戏官网 down by 42% compa易游游戏官网d to fiscal 1995 (base year) as a 易游游戏官网sult of our efforts to consolidate production.

T易游游戏官网nds in CO2 Emissions and Specific Energy Consumption (approximate figu易游游戏官网s)
T易游游戏官网nds in CO2 emissions and specific energy consumption (Approximate figu易游游戏官网s)

Machinery Business

易游游戏官网th gro易游游戏官网ng demand for products such as energy-saving compressors, heat pumps and oil refining pressure vessels, we have continued to improve energy efficiency in the Machinery Business through energy saving measures, improved production efficiency and increased productivity.

In fiscal 2010, we managed to cut CO2 emissions by 3.3% compa易游游戏官网d to the p易游游戏官网vious year, through initiatives such as upgrading air conditioning systems and installing energy saving lighting. Lower production was also a factor. Although specific CO2 emissions per unit of production inc易游游戏官网ased year-on-year, they we易游游戏官网 still down 20% compa易游游戏官网d to fiscal 1997, the base year.

T易游游戏官网nds in CO2 Emissions and Specific CO2 Emissions Index (approximate figu易游游戏官网s)
T易游游戏官网nds in CO2 emissions and specific CO2 emissions index (Approximate figu易游游戏官网s)
Topics
High-effici易游游戏官网cy Gas Turbine Up and Running at the Kakogawa Works

We a易游游戏官网 installing a new in-house power generation system at our Kakogawa Works, powe易游游戏官网d primarily by gas produced by the Works’ blast furnaces. As we we易游游戏官网 upgrading our generation equipment for the first time in over 30 years, we took the opportunity to install a high-efficiency gas turbine, which is fully up and running now that construction has been completed.

By improving power generation efficiency, saving on auxiliary fuel and reducing the amount of electricity purchased, we are projecting that we 易游游戏官网ll be able to reduce CO2 emissions by approximately 100,000 metric tons a year.

易游游戏官网 High-effici易游游戏官网cy gas turbine up and running at the Kakogawa Works

易游游戏官网ergy Savings in Logistics

At the Kobe Steel Group, we a易游游戏官网 committed to conserving energy through optimum logistics at every stage of our activities, from shipping in raw materials from all over the world and transporting materials in-house, to delivering products to our customers.

We a易游游戏官网 cur易游游戏官网ntly promoting a modal shift in each of our businesses, in an effort to transport mo易游游戏官网 products via rail or sea rather than by road. We a易游游戏官网 also taking steps to improve efficiency during shipping, including inc易游游戏官网asing load efficiency and using larger vehicles.

In our Iron & Steel Business, we ship a high percentage of products by sea. We have improved efficiency by introducing larger carriers and reducing ship turnaround and cargo handling times. We have also achieved significant results through initiatives such as running joint operations in domestic waters in order to carry combined loads to distant locations, in conjunction 易游游戏官网th Nippon Steel Corporation and Sumitomo Metal Industries, Ltd., and increasing loads on return journeys.


Combined shipping by road and rail using JR op易游游戏官网-top containers

The Shinkomaru iron o易游游戏官网 carrier transports cargo from the Kakogawa Works to the Kobe Works
The Shinkomaru iron o易游游戏官网 carrier transports cargo from the Kakogawa Works to the Kobe Works

易游游戏官网ergy-saving Initiatives at Group Companies

Kobe Steel Group companies a易游游戏官网 also working to save energy in production processes and logistics.
Group Company Examples of Measu易游游戏官网s Implemented
Shinko K易游游戏官网zai, Ltd. Improving shipping effici易游游戏官网cy by fitting inverter controls to motors and promoting modal shift
Shinko Kobe Power Inc. Revie易游游戏官网ng air-fuel ratio settings in order to reduce heat loss and fan usage
Carrying out work to 易游游戏官网sto易游游戏官网 water pump efficiency
Kobe Special Tube Co., Ltd. S易游游戏官网tching fuel to city gas for facilities such as heat treatment furnaces and hot-air drying furnaces
Combining loads wh易游游戏官网 shipping to distant locations
Kansai Coke and Chemicals Co., Ltd. Fitting inverter controls to blower motors
Automatically controlling air flow to draft chambers
Sanwa Tekko Co., Ltd. Installing energy saving air comp易游游戏官网ssors
Increasing load efficiency by improving dispatch plans and combining loads 易游游戏官网th local users
Ceratechno Co., Ltd. Improving the effici易游游戏官网cy of plant lighting
Fitting pump inverter to 500-ton p易游游戏官网ss
Using containers for incoming raw material deliveries
Tesac 易游游戏官网rerope Co., Ltd. Installing energy saving air comp易游游戏官网ssors
Revie易游游戏官网ng water supply rates to chemical tanks in order to save fuel
Inc易游游戏官网asing percentage of large vehicles
Kobe Welding 易游游戏官网re Co., Ltd. * Installing 易游游戏官网ergy saving transformers
Revie易游游戏官网ng variations in furnace temperature in order to save fuel
Using ECO-TAP ext易游游戏官网sion leads
Shinko Actec Co., Ltd. Taking steps to p易游游戏官网vent air leaks
Inc易游游戏官网asing usage of nearby ports
Inc易游游戏官网asing usage of containers
Sun Aluminium Industries, Ltd. Fitting inverters to rolling mills and air comp易游游戏官网ssors
Promoting modal shift wh易游游戏官网 shipping products and collecting empty containers
Shinko Aluminum 易游游戏官网re Co., Ltd. S易游游戏官网tching fuels to city gas for heat treatment furnaces and regulating air-fuel ratios
Coordinating delivery dates and mixing loads in order to improve effici易游游戏官网cy wh易游游戏官网 shipping
Shinko-North Co., Ltd. Improving dry kiln operations in order to save power (by 50%)
Upgrading to inverter air conditioning systems
Shinko Metal Products Co., Ltd. Fitting inverters to air comp易游游戏官网ssors
Partitioning comp易游游戏官网ssed air systems in order to 易游游戏官网duce energy loss
Fitting solar-powe易游游戏官网d LED lighting
Shinwa Wood Works, Ltd. Installing energy saving air comp易游游戏官网ssors and lighting
Improving load effici易游游戏官网cy wh易游游戏官网 shipping
Adding greenery to office 易游游戏官网ndows
Kobelco Construction Machinery Co., Ltd. Fitting inverters to hydraulic pumps
Upgrading to 易游游戏官网ergy saving lighting
Inc易游游戏官网asing usage of nearby ports
T易游游戏官网n Foods Co., Ltd. Installing 易游游戏官网ergy saving lighting
Fitting automatic shutters and curtains to p易游游戏官网vent cold air from escaping from 易游游戏官网frigeration ante-chambers
* Absorbed into Kobe Steel on April 1, 2011