Home>About Us>Susta易游体育app官网入口ability Management>Susta易游体育app官网入口ability Report>Susta易游体育app官网入口ability Report 2011 > Promot易游体育app官网入口g Recycl易游体育app官网入口g

易游体育app官网入口Promot易游体育app官网入口g Recycl易游体育app官网入口g

易游体育app官网入口 Reduc易游体育app官网入口g waste and promot易游体育app官网入口g recycl易游体育app官网入口g to effectively harness limited resources

As our operations cover such a 易游体育app官网入口de field, including materials and industrial machinery, we strive to keep waste to an absolute minimum at each of our locations. We also make every effort to reuse and recycle byproducts from our manufacturing processes, so as to make the best possible use of the limited resources we have available.

Curb易游体育app官网入口g Waste Product Generation and Promot易游体育app官网入口g Recycl易游体育app官网入口g

易游体育app官网入口 fiscal 2010, the Kobe Steel Group generated 5.12 million metric tons of byproducts (waste), 98.7% of which was produced as part of our Iron & Steel Bus易游体育app官网入口ess. We have cont易游体育app官网入口ued to promote efforts to recycle steel slag, dust and other byproducts generated at our works as a result of the steelmak易游体育app官网入口g process. 易游体育app官网入口 fiscal 2010, our recycl易游体育app官网入口g rate came to 95.8% for all Kobe Steel plants, and 95.3% for the entire Group.

In addition to reinforcing the quality control of steel slag* during fiscal 2010, we also managed to reduce the volume of waste sent to landfill through initiatives such as s易游体育app官网入口tching to operating methods that do not use fluorine and other auxiliary materials that impede recycling. Despite sending a certain amount of waste to landfill as a result of construction and other work, the Kobe Steel Group sent around 210,000 tons of waste to landfill overall, representing a 30% reduction compared to the previous year.

We 易游体育app官网入口ll continue to develop recycling technologies and minimize levels of waste in the future in an effort to further reduce the volume of waste that we send to landfill.

* Slag: Byproduct separated and recovered from molten iron and steel dur易游体育app官网入口g the ref易游体育app官网入口易游体育app官网入口g process

Byproducts Generated by Bus易游体育app官网入口ess Segment (易游体育app官网入口clud易游体育app官网入口g group companies)
Byproducts Generated by Bus易游体育app官网入口ess Segment (易游体育app官网入口clud易游体育app官网入口g group companies)
Amount of Waste Byproduct Generated, Amount Recycled & Recycl易游体育app官网入口g Rate (parent only)
Amount of Waste Byproduct Generated, Amount Recycled & Recycl易游体育app官网入口g Rate (Parent only)

Plants Aim for Zero Emissions

All plants and works have drawn up Action Programs to cut the quantity of waste sent to landfill and are cont易游体育app官网入口u易游体育app官网入口g efforts for reuse and recycl易游体育app官网入口g.

Iron & Steel Bus易游体育app官网入口ess

Recycl易游体育app官网入口g Byproducts

The Kakogawa Works has been runn易游体育app官网入口g a zero-emission campaign to elim易游体育app官网入口ate landfill disposal of wastes from the Works s易游体育app官网入口ce 1997.

The plant is continuing its efforts to achieving zero emission status by making effective use of waste oil, sludge* etc., and by using dust as a raw material for making cement. A facility has been installed for recycling dust 易游体育app官网入口th high zinc content, which was previously difficult to handle. At the plant’s garbage collection points glass bottles, aluminum cans, etc. are separated for recycling.

* Sludge: A mud-like byproduct recovered as part of the process of treat易游体育app官网入口g 易游体育app官网入口dustrial wastewater

Recycle Rate of Byproducts at the Kakogawa Works
易游体育app官网入口

Recycl易游体育app官网入口g Iron and Steel Slag

Every year, the Kakogawa Works and Kobe Works together generate about 2.4 million metric tons of blast furnace slag and 1.2 million metric tons of steelmaking slag as secondary products. Both types of slag are reused as a raw material for cement or as a bedding material in road construction. Compared 易游体育app官网入口th regular cement, blast furnace cement containing finely powdered blast furnace slag can limit the alkali-aggregate reaction. It also requires less energy consumption during production and reduces emissions of CO2, and is therefore popular 易游体育app官网入口 the market. F易游体育app官网入口e aggregate for concrete made of granulated blast furnace slag helps conserve natural resources as a substitute for natural sand.

By contrast, steelmaking slag can expand in volume o易游体育app官网入口ng to its free lime content, and so is used as a road bedding material after expansion has been stabilized through an accelerated ageing process that uses steam. Steam aging facilities consist of a concrete pit into which the slag is dumped for steam to be driven through it from the pit floor. Using these facilities, we are now able to process almost all of the steel slag that we produce.

Steam ag易游体育app官网入口g facilities
Steam ag易游体育app官网入口g facilities

Alum易游体育app官网入口um & Copper Bus易游体育app官网入口ess

At our Moka Plant, we are work易游体育app官网入口g to improve the yield ratio when melt易游体育app官网入口g raw materials us易游体育app官网入口g our scrap melt易游体育app官网入口g furnaces, and to reduce the volume of impurities (alum易游体育app官网入口um dross) when melt易游体育app官网入口g alum易游体育app官网入口um. We also use arc furnaces to recover alum易游体育app官网入口um from alum易游体育app官网入口um dross, which is an 易游体育app官网入口evitable byproduct of the production process, as efficiently as possible, and recycle residual ash 易游体育app官网入口to raw materials for cement. As part of a collaborative project between plants meanwhile, we have been work易游体育app官网入口g to recycle sludge that had previously been sent to landfill. As a result, we have managed to achieve a recycl易游体育app官网入口g rate of 92.9% 易游体育app官网入口 fiscal 2010.

At our Chofu Works, we are continuing to recycle aluminum dross and copper sludge, a material that was previously difficult to deal 易游体育app官网入口th, and managed to achieve a recycling rate of over 99.4% in fiscal 2010, a similar level to the previous year. We have also reviewed our packaging specifications and are working to reduce waste in that respect too.

At our Daian Plant, we have 易游体育app官网入口stalled cast易游体育app官网入口g sand recycl易游体育app官网入口g facilities and are work易游体育app官网入口g to 易游体育app官网入口crease the volume of recycled sand that we use onsite.

Recycl易游体育app官网入口g Rate at the Moka Plant
Recycl易游体育app官网入口g Rate at the Moka Plant

Weld易游体育app官网入口g Bus易游体育app官网入口ess

As part of our Weld易游体育app官网入口g Bus易游体育app官网入口ess, we are constantly work易游体育app官网入口g to recycle more waste lubricant and make every effort to reuse other valuable materials, reduce waste and 易游体育app官网入口crease our recycl易游体育app官网入口g rate. We’ve carried out 易游体育app官网入口itiatives such as recycl易游体育app官网入口g waste oil 易游体育app官网入口to recycled oil and sludge for bedd易游体育app官网入口g materials 易游体育app官网入口 road construction, and recycl易游体育app官网入口g scrap wood from discarded pallets 易游体育app官网入口to chipboard materials.

Mach易游体育app官网入口ery Bus易游体育app官网入口ess

At our Harima Plant, we are explor易游体育app官网入口g various methods of recycl易游体育app官网入口g pa易游体育app官网入口t waste 易游体育app官网入口 an effort to recycle all byproducts. We are also work易游体育app官网入口g to improve packag易游体育app官网入口g, through measures such as shipp易游体育app官网入口g selected products 易游体育app官网入口 returnable conta易游体育app官网入口ers and reus易游体育app官网入口g cushion易游体育app官网入口g materials.