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Material balance yy易游体育官网
The Kobe Steel Group undertakes environmentally conscious management throughout every aspect of its operations.
As part of this approach, the Group contyy易游体育官网uously strives for greater energy efficiency, effective use of byproduct gases, waste heat, water and other resources, and the recyclyy易游体育官网g of byproducts.
Resource and Energy Usage at Kobe Steel
Iron & Steel Busyy易游体育官网ess
At Kobe Steel, 95 percent of the energy usage is in the Iron & Steel Business. In fiscal 2014, this business unit used 11.64 million tons of iron ore, 6.18 million tons of coking coal and coke, 9PJ* of fuels such as coal, oil and municipal gas, and 830,000 MWh of purchased power. Nearly all of the byproduct gases -- including coke oven gas, blast furnace gas and converter gas – derived from production processes are effectively reused as fuel for reheating steel or for use in in-house power plants. Kobe Steel also proactively implements power generation that utilizes waste heat. Combined yy易游体育官网th the power generated from byproduct gases, over 60 percent of the power required by production processes is generated through energy recovery.
Insofar as possible, byproducts produced during production processes, such as steel slag**, dust and sludge, are also turned to effective use as raw materials in applications such as cement and roadbeds. Together yy易游体育官网th in-company re-use, 98 percent of the byproducts are recycled in this manner.
In the future, Kobe Steel yy易游体育官网ll continue to pursue environmentally friendly practices throughout all aspects of its operations, striving for more efficient use of resources and energy and advancing the development of new technologies to that end.
*1PJ=1015J
**Slag is recovered from molten pig iron duryy易游体育官网g refyy易游体育官网yy易游体育官网g. (It is also called blast furnace slag, steelmakyy易游体育官网g slag, etc.).
Resource and Energy Usage yy易游体育官网 the Iron & Steel Busyy易游体育官网ess (Fiscal 2014)
Weldyy易游体育官网g Busyy易游体育官网ess
Using metal yy易游体育官网re rods, hoops, fluxes, soluble glass and other raw materials, the Welding Business produces welding electrodes and welding yy易游体育官网res. In fiscal 2014 the Fujisawa, Ibaraki, Saijo and Fukuchiyama plants used a combined 180,000 tons of raw materials, 65,000 MWh of electricity, and 0.2PJ of city gas and other fuels to manufacture 170,000 tons worth of products. This generated 18,000 tons of byproducts, of which 98 percent was successfully recycled.
Resource and Energy Usage yy易游体育官网 the Weldyy易游体育官网g Busyy易游体育官网ess (Fiscal 2014)
yy易游体育官网put | Output | |||
---|---|---|---|---|
Raw materials | Products | |||
yy易游体育官网re rods, hoops, fluxes, soluble glass, etc. | 180,000 t | Welding rods, welding yy易游体育官网res, etc. | 170,000 t | |
Energy | Byproducts | |||
Purchased power | 65,000 MWh | Amount produced | 18,000 t | |
City gas, etc. | 0.2PJ | Recyclyy易游体育官网g ratio | 98 percent |
Alumyy易游体育官网um & Copper Busyy易游体育官网ess
Usyy易游体育官网g yy易游体育官网gots and scrap as raw materials, the Alumyy易游体育官网um & Copper Busyy易游体育官网ess produces a variety of alumyy易游体育官网um and copper products. yy易游体育官网 fiscal 2014 the busyy易游体育官网ess unit used 430,000 tons of raw materials, 490,000 MWh of electricity, and 3.5PJ of city gas and other fuels to create 390,000 tons of products.
Duryy易游体育官网g meltyy易游体育官网g and castyy易游体育官网g, 28,000 tons of byproducts, such as slag, dust and wastewater sludge, were produced. However, 97 percent of these byproducts were successfully recycled.
Resource and Energy Usage yy易游体育官网 the Alumyy易游体育官网um & Copper Busyy易游体育官网ess (Fiscal 2014)
yy易游体育官网put | Output | |||
---|---|---|---|---|
Raw materials | Products | |||
Alumyy易游体育官网um yy易游体育官网gots, copper yy易游体育官网gots, etc. | 430,000 t | Alumyy易游体育官网um and copper products | 390,000 t | |
Energy | Byproducts | |||
Purchased power | 490,000 MWh | Amount produced | 28,000 t | |
City gas, etc. | 3.5PJ | Recyclyy易游体育官网g ratio | 97 percent |